Solar Home in Fairplay, Colorado

Products Used
I wanted to try many different energy efficient and green building materials. As a believer that these practices should be mainstream, I used standard products such as from big box stores whenever possible such as no formaldehyde insulation, zero VOC adhesives and paint, energy efficient exterior doors, and 1.6 gallon flush toilets. Other products were purchased from companies specializing in ecofriendly products such as the low VOC polyurethane product.

Photovoltaic System:

Solar One Batteries

New Battery Box


We have a 5.6 KW photovoltaic system which is off the grid. It uses 27 Sharp 208 panels in 2 x 3 strings of 3 (roof top) feeding to each of 2 Outback MX60 Maximum Power Point Tracking (MPPT) Charge Controllers and 3 strings of 3 (pole mount) feeding to a FLEXmax 60. We have a 48 VDC system with an Outback VFX3648 inverter in a Ready Watt Half Rack Power Center. I chose roof mounting so that our lightening protection system would cover the panels. I can push snow off of only about 1/2 of the panels from the roof-top deck. The fixed pitch of the panels is that of the roof (33 degrees) which is less than ideal for our latitude but more importantly not steep enough for snow to fall off rapidly. The snow can stay on the roof mount panels for several days. We therefore installed the pole mount at a 65 degree angle to shed the snow in the winter. We went through 3 sets of  Trojan L16P batteries (16 then 8 then 8 batteries) having multiple mishaps. In April of 2018, I installed Solar One HUP Batteries, a much larger and longer lasting flooded lead acid battery bank (845 AmpHrs, 40 KWattHrs). I was eligible for an off the grid rebate from XCEL Energy until October of 2006 and most of the original system was installed (15 of 18 panels) by that time. I received a $7800 Solar Rewards Renewable Energy Credit rebate from XCEL Energy.I also qualified for a $2000 2006 federal residential energy credit. The system performs well and has occasionally gotten more than rated wattage thanks to the high altitude (9600 feet).

Solar Hot Water:

Again wanting to roof mount panels, I installed the maximum amount of square footage of solar hot water panels (200 sq feet in 5 10' x 4' panels) on the covered porch which has a greater pitch than the rest of the house (40 degrees). We have a 380 gallon storage tank which has a maximum temperature of 170 degrees F. This provides essentially all of the domestic hot water and some of the space heating with radiant in floor heat. The solar hot water system was installed by Industrial Solar Technology (became Novan Solar), Golden, CO. No major problems with the solar hot water system but one of the pressure tanks needed to be replaced and new glycol is added every 10 years. There are 2 Takagi T-DK20 on demand propane hot water heaters. One is for domestic hot water and uses preheated water passing through the storage tank. If the heater is off or the temperature of the water is above the setpoint, the heater will not turn on. The radiant infloor heat uses the preheated water passing through the storage tank until it falls below a setpoint and then switches over to water heated by the Takagi. The solar hot water system qualified for a $2000 2006 federal residential energy credit.

Thermal Mass: The passive solar gain relies on thermal mass including exterior and interior walls of 6" concrete slab (these are plastered but not covered by inside insulation, 4" floor concrete slab, and slate tile floors. The masonry fireplace and the laminated pine deck floor in the loft also add some mass. This thermal mass leaves the temperature of the house relatively stable. Without heat in the winter, the temperature drops about 4 degrees F overnight.

Insulation: The house is well insulated with 4 inches of foam on the exterior of the concrete slabs (R20) and 2 inches of foam below the slab, 12" structural insulated panels on the roof (R42), and energy efficient doors and garage doors. The exterior doors are Therma-tru smooth-star fiberglass with a solid polyruethane foam core (R13.6 for solid doors-less with glass). The garage doors are Overhead Door 494 (R17.5).

Windows: Windows use "heat mirror" technology were made by Alpen Windows, Boulder, Colorado now called Alpen High Performance Products, Louisville, Colorado. The frames are fiberglass which is energy efficient and the glass is air filled. East and South windows are HM-88. North and West windows are TC-88.

Renewable products: The cabinets in the bathrooms, kitchen, laundry and offices were made out of lyptus which is a renewable wood. The cabinet manufacturer Custom Cupboards from outside of Pueblo, CO earned environmental stewardship certification. The floors in the kitchen, laundry room, powder room, master closet and toilet area are engineered bamboo floating floors. The use of carpet was limited to maximize the thermal mass effect of the floors and to facilitate heat transfer from the radiant infloor heat (slate over concrete). A wool blend with jute back was used. The underlayments used under the carpet and bamboo floor have a low R value for heat transfer from the radiant infloor heat. Recycled rubber tiles were used on the decks and the room over the garage.


Lyptus cabinets and bamboo flooring.
Recycled rubber tile on roof deck.

Appliances: Energy star appliances were used including the refrigerator, washing machine and dishwasher. See my comments regarding appliance selection.

Masonry fireplace:

A Tulikivi masonry fireplace was installed between the kitchen and the dining room. This soapstone fireplace is fired up once or twice a day and radiates heat all day. It is rated to heat 1500 square feet. The open floor plan allows this to heat up most of the house.

Air quality : The passive ventilation of the house works very well with low living/dining room windows and clerestory windows at 3rd floor level. A Standex ERV300DC was installed but was not well planned and really only adequately ventilates the 2nd floor. It draws about 95 watts so it uses quite a bit of electricity with 24/7 operation. The home is very tight and is in a high risk area for radon so the initial radon level was very high at 38.7 pCi/L. Use of the ERV alone resulted in a radon level of 37.9 pCi/L. I caulked between the concrete walls and concrete slab and used RadonSeal Deep-Penetrating Concrete Sealer on the concrete slab floors without much improvement. I used a very good radon mitigator, Accredited Radon Reduction Techniques, who was patient with my experimentation and had many good suggestions. See description radon mitigation. I found that DC fans gave best performance per watt and fortunately found RAM/GAM Engineering Services, a supplier of radon mitigation fans in the Denver area. They used Ebmpapst R1G175 series motors and mounted them in a fan housing. I use RAM/GAM's 24VDC fan and had them mount a 12VDC Ebmpapst R1G175 motor in a fan housing for direct use with a spare solar panel

Low VOC products: No particle board was used in construction, cabinets or furniture. Plywood used was exterior grade which outgasses less than interior grade plywood. Sherwood Williams Zero VOC paint was used as well as low/zero VOC adhesives. Timber-Tek Crystal Urethane (VOC 168 gms/liter) was used on tongue and groove pine on ceilings and loft floor, doors, and mouldings.

Energy efficient products: At this point all of the original CFL's were switched to the more efficient LED lighting. Energy star fans throughout the house. Energy star computers and monitors.

Energy saving electrical devices: Power strips/outlet switchs to eliminate phantom amps. Occupancy sensors.